Client: Electronics Equipment Company
Company: CADDeziners (caddeziners.com.au)
Project: 3D Printed Replacement for Broken Casing Enclosure
Background
CADDeziners, an Australian leader in 3D printing and scanning services, was approached by a client needing a replacement for a broken casing enclosure. This casing was crucial to the client’s equipment, and a direct replacement was unavailable. The client sought a fast and accurate solution to replicate the enclosure and make it functional again.
Project Requirements
- Scanning and Digital Replication: The client required a digital model of the broken enclosure to be created based on the existing structure.
- High-Strength Material: The enclosure needed to be durable and suitable for the equipment’s operating environment. Nylon was chosen for its strength and resilience.
- 3D Printing Technology: MJF (Multi Jet Fusion) technology was selected to ensure precision, strength, and surface finish quality.
Process
- Scanning and Digital Modeling:
CADDeziners used a hand scanner to capture every detail of the broken enclosure. This allowed for accurate digital replication without needing to fully disassemble the existing equipment.
The scan data was then processed in CAD software to create a detailed, printable 3D model of the casing. Any imperfections in the original broken enclosure were corrected during this modeling phase to ensure the new enclosure would fit and function as needed.
2. 3D Printing in Nylon with MJF Technology:
- After finalizing the digital model, CADDeziners printed the enclosure in Nylon using MJF (Multi Jet Fusion) technology.
- Nylon was chosen for its durability, high strength, and ability to withstand wear and tear, making it suitable for a functional enclosure in an industrial setting.
MJF printing technology allowed for high precision and a smooth finish, ensuring that the enclosure would fit perfectly and provide the structural integrity required.
Quality Checks and Final Delivery:
- Once printed, the enclosure underwent a series of quality checks to ensure dimensional accuracy and material integrity.
- CADDeziners then delivered the replacement enclosure to the client, who was able to install it seamlessly, restoring the equipment to full functionality.
Challenges
- Accuracy of the Scan: Ensuring that the hand scan captured all necessary details was crucial for a perfect fit.
- Material Selection: Choosing the right material and technology combination (Nylon with MJF) was key to ensuring that the enclosure met durability and functional standards.
Results
- High-Quality Replacement: The new enclosure matched the original specifications, providing a perfect fit and restoring the equipment’s functionality.
- Cost and Time Efficiency: By 3D scanning and printing the enclosure, CADDeziners provided a quicker and more cost-effective solution than traditional manufacturing or sourcing an OEM replacement.
- Client Satisfaction: The client was highly satisfied with the results, as CADDeziners delivered a durable, well-fitting replacement within the required timeline.
Conclusion
This project highlighted CADDeziners’ expertise in combining 3D scanning and advanced 3D printing technology to create custom solutions for clients. By using MJF technology and high-quality materials like Nylon, CADDeziners demonstrated its commitment to delivering durable and precise 3D-printed parts for industrial applications.
Looking Forward
CADDeziners continues to support industries requiring rapid prototyping, custom part replacements, and manufacturing solutions. Through innovative 3D scanning and printing capabilities, CADDeziners enables clients to maintain and improve their equipment with tailored, high-quality replacements.
