Client Requirement:
A client approached us with a request to create a Transmission Tower model for an exhibition. The requirement included two versions:
- A small keychain-sized model
- A large 1.8-meter scaled tower
Our goal was to design and manufacture both models with precision, ensuring durability and aesthetic appeal.
Design & Development Process:
1. Initial Concept & Mock-Up Design
To provide an accurate cost estimate, our team created a mock-up design for both models. This allowed the client to visualize the final product and ensure alignment with their expectations before moving into production.
2. Final Design & Engineering
Once the production team reviewed the mock-up, we proceeded with the final design phase. The key design considerations included:
- Scalability: Ensuring the larger model was structurally sound.
- Interlocking Mechanism: The 1.8m tower was designed in multiple pieces with a male and female connection system for easy assembly.
- Material Selection: Choosing the best materials for durability and a high-quality finish.
3. Manufacturing & Material Selection
Large 1.8m TransmissionTower
- Material: White ABS Resin (SLA)
- Assembly: Designed in separate modular pieces for easy transportation and installation.
- Finishing: High-quality paint finish for a professional appearance.
Keychain-Sized Model
- Material: Yellow ABS Resin (SLA)
- Size: Small-scale version for promotional use.
- Finishing: Painted for a polished and visually appealing look.
Challenges & Solutions:
- Structural Integrity of 1.8m Tower
- Precision in Small-Scale Keychain Model
- Material Selection & Aesthetic Appeal
Final Outcome & Client Satisfaction
- The 1.8m tower model was successfully delivered, meeting all structural and aesthetic requirements.
- The keychain model provided an excellent promotional item for the client.
- The client appreciated our attention to detail, precision engineering, and high-quality finish.
Our expertise in 3D design and advanced manufacturing allowed us to successfully bring this project to life, delivering high-quality exhibition models within the required timeframe.
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