Client Requirement:
A client approached us with a request to create a Transmission Tower model for an exhibition. The requirement included two versions:
- A small keychain-sized model
- A large 1.8-meter scaled tower
Our goal was to design and manufacture both models with precision, ensuring durability and aesthetic appeal.
Design & Development Process:
1. Initial Concept & Mock-Up Design
To provide an accurate cost estimate, our team created a mock-up design for both models. This allowed the client to visualize the final product and ensure alignment with their expectations before moving into production.
2. Final Design & Engineering
Once the production team reviewed the mock-up, we proceeded with the final design phase. The key design considerations included:
- Scalability: Ensuring the larger model was structurally sound.
- Interlocking Mechanism: The 1.8m tower was designed in multiple pieces with a male and female connection system for easy assembly.
- Material Selection: Choosing the best materials for durability and a high-quality finish.
3. Manufacturing & Material Selection
Large 1.8m TransmissionTower
- Material: White ABS Resin (SLA)
- Assembly: Designed in separate modular pieces for easy transportation and installation.
- Finishing: High-quality paint finish for a professional appearance.
Keychain-Sized Model
- Material: Yellow ABS Resin (SLA)
- Size: Small-scale version for promotional use.
- Finishing: Painted for a polished and visually appealing look.
Challenges & Solutions:
- Structural Integrity of 1.8m Tower
- Precision in Small-Scale Keychain Model
- Material Selection & Aesthetic Appeal
Final Outcome & Client Satisfaction
- The 1.8m tower model was successfully delivered, meeting all structural and aesthetic requirements.
- The keychain model provided an excellent promotional item for the client.
- The client appreciated our attention to detail, precision engineering, and high-quality finish.
Our expertise in 3D design and advanced manufacturing allowed us to successfully bring this project to life, delivering high-quality exhibition models within the required timeframe.
Ashish Magoo is an Engineering Manager at CAD Deziners with over 10 years of experience in product design, prototyping and manufacturing. He guides engineering teams and shares practical insights on CAD design, product development, 3D printing, reverse engineering and manufacturing processes.
Areas of expertise
- Product Design
- CAD Engineering
- Prototyping
- 3D Printing
- 3D Scanning
- Manufacturing